Research Article
BibTex RIS Cite

Year 2020, Volume: 41 Issue: 2, 506 - 520, 25.06.2020

Cem Ertek , Fatih Civelek

https://doi.org/10.17776/csj.632197
Cited By: 3

Abstract

References

  • [1] Ram S.C., Chattopadhyay K. and Chakrabarty I., High temperature tensile properties of centrifugally cast in-situ Al-Mg2Si functionally graded composites for automotive cylinder block liners, Journal of Alloys and Compounds, 724 (2017) 84-97.
  • [2] Santos H.O., Costa I. and Rossi J. L., Mechanical and Microstructural Characterisation of Cylinder Liners, Materials Science Forum, 416 (2003) 407-412.
  • [3] Javidani M. and Larouche D., Application of Cast Al-Si Alloys in Internal Combustion Engine Components, International Materials Reviews, 59(3) (2014) 132-158.
  • [4] Jayakumar E., Jacob J.C., Rajan T.P.D., Joseph M.A. and Pai B.C., Processing and Characterization of Functionally Graded Aluminum (A319)-SiCp Metallic Composites by Centrifugal Casting Technique, Metallurgical and Materials Transactions A, 47(8) (2016) 4306-4315.
  • [5] Liew K.M., Kitipornchai S., Zhang X.Z. and Lim C.W., Analysis of the thermal stress behaviour of functionally graded hollow circular cylinders, International Journal of Solids and Structures, 40(10) (2003) 2355–2380.
  • [6] Jabbari M., Sohrabpour S. and Eslami M.R., Mechanical and thermal stresses in a functionally graded hollow cylinder due to radially symmetric loads, International Journal of Pressure Vessels and Piping, 79(7) (2002) 493–497.
  • [7] Obata Y. and Noda N., Steady thermal stresses in a hollow circular cylinder and a hollow sphere of a functionally gradient material, Journal of Thermal Stresses, 17(3) (1994) 471-487.
  • [8] Demirbaş M.D., Ekici R. and Apalak M.K., Thermoelastic analysis of temperature-dependent functionally graded rectangular plates using finite element and finite difference methods, Mechanics of Advanced Materials and Structures, 27(9) (2020) 707-724.
  • [9] Zhang K., Yu H., Liu J., Li Y., Liu J. and Zhang J., Microstructure and property of a functionally graded aluminum silicon alloy fabricated by semi-solid backward extrusion process, Materials Science & Engineering A, 624 (2015) 229-238.
  • [10] Lin X., Liu C. and Xiao H., Fabrication of Al–Si–Mg functionally graded materials tube reinforced with in situ Si/Mg2Si particles by centrifugal casting, Composites: Part B, 45(1) (2013) 8-21.
  • [11] Saunders W. L., Pendley K. and Gutierrez-Miravete E., Modal analysis of functionally graded metal-ceramic composite plates, Proceedings of the 2014 COMSOL Conference, 8-10 October, Boston, (2014).
  • [12] Cardarelli F., Background Data for the Chemical Elements. In: Materials Handbook: A Concise Desktop Reference. 2nd ed. London: Springer, 2008; pp 1181-1194.
  • [13] Lasagni F. and Degischer H.P., Enhanced Young’s Modulus of Al-Si Alloys and Reinforced Matrices by Co-continuous Structures, Journal of Composite Materials, 44(6) (2010) 739-755.
  • [14] Davoudi K., Temperature dependence of the yield strength of aluminum thin films: Multiscale modeling approach, Scripta Materialia, 131 (2017) 63-66.
  • [15] Kahn H., Huff M.A. and Heuer A.H., Heating Effects on the Young's Modulus of Films Sputtered onto Micromachined Resonators, Proceedings, Microelectromechanical Structures for Materials Research, Materials Research Society Symposium 518, 15-16 April, San Franscisco, (1998) 33-38.
  • [16] Ma P., Jia Y., Prashanth K.G., Yu Z., Li C., Zhao J., Yang S. and Huang L., Effect of Si content on the microstructure and properties of Al–Si alloys fabricated using hot extrusion, Journal of Materials Research, 32(11) (2017) 2210-2217.
  • [17] Ibrahim I.A., Mohamed F.A. and Lavernia E.J., Particulate reinforced metal matrix composites - a review, Journal of Materials Science, 26(5) (1991) 1137–1156.
  • [18] Frank W.B., Koch G.P. and Mills J.J., Properties of Pure Aluminum. In: Hatch J.E., (Eds). Aluminum Properties and Physical Metallurgy. Ohio: American Society for Metals, 1984; pp 1-24.
  • [19] Jia Y.D., Ma P., Prashanth K.G., Wang G., Yi J., Scudino S., Cao F.Y., Sun J.F. and Eckert J., Microstructure and thermal expansion behavior of Al-50Si synthesized by selective laser melting, Journal of Alloys and Compounds, 699 (2017) 548-553.
  • [20] Kempe V., First-level Packaging. In: Inertial MEMS: Principles and Practice. New York: Cambridge University Press, 2011; pp 205-225.
  • [21] Sadatomi N., Hamamoto N., Saigo T. and Yamashita O., Thermal Characterization of Al-Si Materials Prepared by Die Casting Method, Journal of the Japan Society of Powder and Powder Metallurgy, 49(9) (2002) 793-798.
  • [22] Every A.G., Tzou Y., Hasselman D.P.H. and Raj R., The effect of particle size on the thermal conductivity of ZnS/diamond composites, Acta Metallurgica et Materialia, 40(1) (1992) 123-129.
  • [23] Jia Y., Cao F., Ma P., Scudino S., Eckert J., Sun J. and Wang G., Microstructure and thermal conductivity of hypereutectic Al-high Si produced by casting and spray deposition, Journal of Materials Research, 31(19) (2016) 2948-2955.
  • [24] Xiu Z., Chen G., Yang W., Song M. and Wu G., Microstructure and thermal properties of recyclable Sip/1199Al composites, Transactions of Nonferrous Metals Society of China, 19(6) (2009) 1440-1443.
  • [25] Masolin A., Bouchard P., Martini R. and Bernacki M., Thermo-mechanical and fracture properties in single-crystal silicon, Journal of Materials Science, 48(3) (2013) 979-988.
  • [26] Wang G., Chen H., Yuan Z. and Lu W., Numerical Study on Three-Dimensional Steady-State Temperature Field of a Gasoline Engine, Advanced Materials Research, 569 (2012) 610-614.
  • [27] Tahani M., Analysis of functionally graded cylindrical shells subjected to mechanical and thermal loadings, Proceedings, 12th European conference on composite materials, 29th August-1st September, Biarritz, (2006).
  • [28] Bako S., Usman T., Bori I. and Nasir A., Simulation of a Wet Cylinder Liner, SSRG International Journal of Mechanical Engineering, 6(4) (2019) 12-17.
  • [29] Abdalla H.M.A., Casagrande D. and Moro L., Thermo-mechanical analysis and optimization of functionally graded rotating disks, The Journal of Strain Analysis for Engineering Design, (2020).

Comparison of functionally graded and ungraded cylinder liners with finite element analysis

Year 2020, Volume: 41 Issue: 2, 506 - 520, 25.06.2020

Cem Ertek , Fatih Civelek

https://doi.org/10.17776/csj.632197
Cited By: 3

Abstract

In this study, functionally graded and ungraded Al-Si cylinder liners have been compared by the finite element analysis. At the beginning of the study, the most sold gasoline-powered automobiles in recent years have been investigated and the dimensions of the Al-Si cylinder liner have been determined. Al-Si alloy based cylinder liners with a wall-thickness of 6 mm and inner diameter of 74 mm, an outer diameter of 86 mm and a length of 165 mm have been designed. The functionally graded cylinder liner has a twenty-layered structure, and the silicon content of each layer is distinct. Si contents on the inner and the outer surfaces of the functionally graded liner are 32 vol.% and 8.5 vol.%., respectively. The ungraded cylinder liner, on the other hand, has a homogeneous structure and the silicon content of 21 vol.%. The maximum Von Mises stresses reached as a result of thermal loads in the functionally graded and ungraded cylinder liners are determined to be 47.526 MPa and 95.951 MPa, respectively. It has been observed that maximum Von Mises stress decreases by approximately 50% thanks to the functional grading.


Keywords

Functionally graded material Finite element method Al-Si alloys Thermal stresses

References

  • [1] Ram S.C., Chattopadhyay K. and Chakrabarty I., High temperature tensile properties of centrifugally cast in-situ Al-Mg2Si functionally graded composites for automotive cylinder block liners, Journal of Alloys and Compounds, 724 (2017) 84-97.
  • [2] Santos H.O., Costa I. and Rossi J. L., Mechanical and Microstructural Characterisation of Cylinder Liners, Materials Science Forum, 416 (2003) 407-412.
  • [3] Javidani M. and Larouche D., Application of Cast Al-Si Alloys in Internal Combustion Engine Components, International Materials Reviews, 59(3) (2014) 132-158.
  • [4] Jayakumar E., Jacob J.C., Rajan T.P.D., Joseph M.A. and Pai B.C., Processing and Characterization of Functionally Graded Aluminum (A319)-SiCp Metallic Composites by Centrifugal Casting Technique, Metallurgical and Materials Transactions A, 47(8) (2016) 4306-4315.
  • [5] Liew K.M., Kitipornchai S., Zhang X.Z. and Lim C.W., Analysis of the thermal stress behaviour of functionally graded hollow circular cylinders, International Journal of Solids and Structures, 40(10) (2003) 2355–2380.
  • [6] Jabbari M., Sohrabpour S. and Eslami M.R., Mechanical and thermal stresses in a functionally graded hollow cylinder due to radially symmetric loads, International Journal of Pressure Vessels and Piping, 79(7) (2002) 493–497.
  • [7] Obata Y. and Noda N., Steady thermal stresses in a hollow circular cylinder and a hollow sphere of a functionally gradient material, Journal of Thermal Stresses, 17(3) (1994) 471-487.
  • [8] Demirbaş M.D., Ekici R. and Apalak M.K., Thermoelastic analysis of temperature-dependent functionally graded rectangular plates using finite element and finite difference methods, Mechanics of Advanced Materials and Structures, 27(9) (2020) 707-724.
  • [9] Zhang K., Yu H., Liu J., Li Y., Liu J. and Zhang J., Microstructure and property of a functionally graded aluminum silicon alloy fabricated by semi-solid backward extrusion process, Materials Science & Engineering A, 624 (2015) 229-238.
  • [10] Lin X., Liu C. and Xiao H., Fabrication of Al–Si–Mg functionally graded materials tube reinforced with in situ Si/Mg2Si particles by centrifugal casting, Composites: Part B, 45(1) (2013) 8-21.
  • [11] Saunders W. L., Pendley K. and Gutierrez-Miravete E., Modal analysis of functionally graded metal-ceramic composite plates, Proceedings of the 2014 COMSOL Conference, 8-10 October, Boston, (2014).
  • [12] Cardarelli F., Background Data for the Chemical Elements. In: Materials Handbook: A Concise Desktop Reference. 2nd ed. London: Springer, 2008; pp 1181-1194.
  • [13] Lasagni F. and Degischer H.P., Enhanced Young’s Modulus of Al-Si Alloys and Reinforced Matrices by Co-continuous Structures, Journal of Composite Materials, 44(6) (2010) 739-755.
  • [14] Davoudi K., Temperature dependence of the yield strength of aluminum thin films: Multiscale modeling approach, Scripta Materialia, 131 (2017) 63-66.
  • [15] Kahn H., Huff M.A. and Heuer A.H., Heating Effects on the Young's Modulus of Films Sputtered onto Micromachined Resonators, Proceedings, Microelectromechanical Structures for Materials Research, Materials Research Society Symposium 518, 15-16 April, San Franscisco, (1998) 33-38.
  • [16] Ma P., Jia Y., Prashanth K.G., Yu Z., Li C., Zhao J., Yang S. and Huang L., Effect of Si content on the microstructure and properties of Al–Si alloys fabricated using hot extrusion, Journal of Materials Research, 32(11) (2017) 2210-2217.
  • [17] Ibrahim I.A., Mohamed F.A. and Lavernia E.J., Particulate reinforced metal matrix composites - a review, Journal of Materials Science, 26(5) (1991) 1137–1156.
  • [18] Frank W.B., Koch G.P. and Mills J.J., Properties of Pure Aluminum. In: Hatch J.E., (Eds). Aluminum Properties and Physical Metallurgy. Ohio: American Society for Metals, 1984; pp 1-24.
  • [19] Jia Y.D., Ma P., Prashanth K.G., Wang G., Yi J., Scudino S., Cao F.Y., Sun J.F. and Eckert J., Microstructure and thermal expansion behavior of Al-50Si synthesized by selective laser melting, Journal of Alloys and Compounds, 699 (2017) 548-553.
  • [20] Kempe V., First-level Packaging. In: Inertial MEMS: Principles and Practice. New York: Cambridge University Press, 2011; pp 205-225.
  • [21] Sadatomi N., Hamamoto N., Saigo T. and Yamashita O., Thermal Characterization of Al-Si Materials Prepared by Die Casting Method, Journal of the Japan Society of Powder and Powder Metallurgy, 49(9) (2002) 793-798.
  • [22] Every A.G., Tzou Y., Hasselman D.P.H. and Raj R., The effect of particle size on the thermal conductivity of ZnS/diamond composites, Acta Metallurgica et Materialia, 40(1) (1992) 123-129.
  • [23] Jia Y., Cao F., Ma P., Scudino S., Eckert J., Sun J. and Wang G., Microstructure and thermal conductivity of hypereutectic Al-high Si produced by casting and spray deposition, Journal of Materials Research, 31(19) (2016) 2948-2955.
  • [24] Xiu Z., Chen G., Yang W., Song M. and Wu G., Microstructure and thermal properties of recyclable Sip/1199Al composites, Transactions of Nonferrous Metals Society of China, 19(6) (2009) 1440-1443.
  • [25] Masolin A., Bouchard P., Martini R. and Bernacki M., Thermo-mechanical and fracture properties in single-crystal silicon, Journal of Materials Science, 48(3) (2013) 979-988.
  • [26] Wang G., Chen H., Yuan Z. and Lu W., Numerical Study on Three-Dimensional Steady-State Temperature Field of a Gasoline Engine, Advanced Materials Research, 569 (2012) 610-614.
  • [27] Tahani M., Analysis of functionally graded cylindrical shells subjected to mechanical and thermal loadings, Proceedings, 12th European conference on composite materials, 29th August-1st September, Biarritz, (2006).
  • [28] Bako S., Usman T., Bori I. and Nasir A., Simulation of a Wet Cylinder Liner, SSRG International Journal of Mechanical Engineering, 6(4) (2019) 12-17.
  • [29] Abdalla H.M.A., Casagrande D. and Moro L., Thermo-mechanical analysis and optimization of functionally graded rotating disks, The Journal of Strain Analysis for Engineering Design, (2020).
There are 29 citations in total.

Details

Primary Language English
Journal Section Engineering Sciences
Authors

Cem Ertek 0000-0001-5686-7664

Fatih Civelek 0000-0001-6397-3836

Publication Date June 25, 2020
Submission Date October 12, 2019
Acceptance Date May 27, 2020
Published in Issue Year 2020Volume: 41 Issue: 2

Cite

APA Ertek, C., & Civelek, F. (2020). Comparison of functionally graded and ungraded cylinder liners with finite element analysis. Cumhuriyet Science Journal, 41(2), 506-520. https://doi.org/10.17776/csj.632197

Cited By

KOMPOZİT BİR SİLİNDİR GÖMLEĞİNDE İKİ BOYUTLU SICAKLIK DAĞILIMIN SAYISAL İNCELENMESİ
Kahramanmaraş Sütçü İmam Üniversitesi Mühendislik Bilimleri Dergisi
https://doi.org/10.17780/ksujes.1377165
Nonlinear thermal stress analysis of functionally graded spherical pressure vessels
International Journal of Pressure Vessels and Piping
https://doi.org/10.1016/j.ijpvp.2022.104830
A Dynamic Programming Setting for Functionally Graded Thick-Walled Cylinders
Materials
Hassan Mohamed Abdelalim Abdalla
https://doi.org/10.3390/ma13183988