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Production and Characterization of Ni0.50 Al0.50 and Ni0.55 Al0.45 Powders by Volume Combustion Synthesis

Year 2024, , 94 - 99, 28.03.2024
https://doi.org/10.17776/csj.1280582

Abstract

Nickel aluminide (NiAl) is an essential intermetallic material with a high melting point and excellent high temperature corrosion resistance. It is a solid solution of Ni and Al in 40-61 mol.% Ni range. In this study, Ni0.50Al0.50 and Ni0.55Al0.45 powders were formed by using nickel and aluminum elemental powders through volume combustion synthesis (VCS). MgO powder was utilized as the thermal diluent. According to adiabatic temperature calculations, MgO was added to the reactant mixture in 10-40 vol.% range for preventing the melting and sintering of the formed Ni0.50Al0.50 and Ni0.55Al0.45 particles. After VCS, the products were ground into powder form and leached in 3M HCl solution in order to remove the MgO particles. After VCS, the samples which were obtained with 10 - 30 vol.% MgO addition were quite hard and difficult to grind. This indicated the partial sintering of the formed particles. It was relatively easier to grind into powder form the samples which contained 40 vol.% MgO. Therefore, it was determined that the most suitable MgO ratio for the formation of Ni0.50Al0.50 and Ni0.55Al0.45 powders was 40 vol.%. Formed powders were mostly in 5-100 µm particle size range. The formation of single phase pure powders was confirmed by the XRD analyses. A shift of about 0.1 degrees to higher 2-theta values was determined in the XRD peaks of the Ni0.55Al0.45 powder as compared to the Ni0.50Al0.50 phase, after annealing the powders. The results were in agreement with the crystallographic data.

Supporting Institution

Akdeniz Üniversitesi

Project Number

FDK-2021-5653

Thanks

Authors thank to Akdeniz University Scientific Research Projects Coordination Unit for supporting this study with Project No: FDK-2021-5653.

References

  • [1] Portnoy V. K., Blinov A.M., Tomilin I. A., Kuznetsov V. N., Kulik T, Formation of nickel aluminides by mechanical alloying and thermodynamics of interaction, J. Alloys Compd., 336(1-2) (2002) 196-201.
  • [2] Pasturel A., Colinet C., Paxton A.T., Van Schilfgaarde M., First-principles determination of the Ni-Al phase diagram, J. Phys. Condens., 4(4) (1992) 945.
  • [3] Bochenek K., Basista M., Advances in processing of NiAl intermetallic alloys and composites for high temperature aerospace applications, Prog. Aerosp. Sci., 79 (2015) 136-146.
  • [4] Scheppe F., Sahm P.R., Hermann W., Paul U., Preuhs J., Nickel aluminides: a step toward industrial application, Mater. Sci. Eng. A ., 329 (2002) 596-601.
  • [5] Povarova K.B., Skachkov O.A., Kazanskaya N.K., Drozdov A.A., Morozov A. E., Makarevich O. N., NiAl powder alloys: I. Production of NiAl powders, Russ. Metall., 2011 (2011) 844-852.
  • [6] Kaplanskii Y.Y., Zaitsev A.A., Sentyurina Z.A., Levashov E.A., Pogozhev Y.S., Loginov P.A., Logachev I.A., The structure and properties of pre-alloyed NiAl-Cr (Co, Hf) spherical powders produced by plasma rotating electrode processing for additive manufacturing, J. Mater. Res. Technol., 7(4) (2018) 461-468.
  • [7] Varma A., Rogachev A.S., Mukasyan A.S., Hwang S., Combustion synthesis of advanced materials: principles and applications, Adv. Chem. Eng., 24 (1998) 79-226.
  • [8] Liu Y., Cai X., Sun Z., Zhang H., Akhtar F., Czujko T., Feng P., Fabrication and Characterization of Highly Porous FeAl‐Based Intermetallics by Thermal Explosion Reaction, Adv. Eng. Mater., 21(4) (2019) 1801110.
  • [9] Yeh C.L., Su S.H., Chang H.Y., Effects of TiC addition on combustion synthesis of NiAl in SHS mode, J. Alloys Compd., 398(1-2) (2005) 85-93.
  • [10] Sarıyer G., Çamurlu, H.E., Effect of Diluent Amount on Properties of Porous NiAl, Gazi Univ. J. Sci. Part A : Eng. Innov., 9(4) (2022) 429-438.
  • [11] Terada Y., Ohkubo K., Mohri T., Suzuki T., Thermal conductivity of intermetallic compounds with metallic bonding, Mater. Trans., 43 (12) (2002) 3167-3176.
  • [12] López G.A., Sommadossi S., Gust W., Zieba P., Phase Characterization of Diffusion Soldered Ni/Al/Ni Interconnections, Interface Science 10(1) (2002) 13-19.
  • [13] Cullity B.D., Elements of X-ray Diffraction, Addison-Wesley Publishing, (1956).
Year 2024, , 94 - 99, 28.03.2024
https://doi.org/10.17776/csj.1280582

Abstract

Project Number

FDK-2021-5653

References

  • [1] Portnoy V. K., Blinov A.M., Tomilin I. A., Kuznetsov V. N., Kulik T, Formation of nickel aluminides by mechanical alloying and thermodynamics of interaction, J. Alloys Compd., 336(1-2) (2002) 196-201.
  • [2] Pasturel A., Colinet C., Paxton A.T., Van Schilfgaarde M., First-principles determination of the Ni-Al phase diagram, J. Phys. Condens., 4(4) (1992) 945.
  • [3] Bochenek K., Basista M., Advances in processing of NiAl intermetallic alloys and composites for high temperature aerospace applications, Prog. Aerosp. Sci., 79 (2015) 136-146.
  • [4] Scheppe F., Sahm P.R., Hermann W., Paul U., Preuhs J., Nickel aluminides: a step toward industrial application, Mater. Sci. Eng. A ., 329 (2002) 596-601.
  • [5] Povarova K.B., Skachkov O.A., Kazanskaya N.K., Drozdov A.A., Morozov A. E., Makarevich O. N., NiAl powder alloys: I. Production of NiAl powders, Russ. Metall., 2011 (2011) 844-852.
  • [6] Kaplanskii Y.Y., Zaitsev A.A., Sentyurina Z.A., Levashov E.A., Pogozhev Y.S., Loginov P.A., Logachev I.A., The structure and properties of pre-alloyed NiAl-Cr (Co, Hf) spherical powders produced by plasma rotating electrode processing for additive manufacturing, J. Mater. Res. Technol., 7(4) (2018) 461-468.
  • [7] Varma A., Rogachev A.S., Mukasyan A.S., Hwang S., Combustion synthesis of advanced materials: principles and applications, Adv. Chem. Eng., 24 (1998) 79-226.
  • [8] Liu Y., Cai X., Sun Z., Zhang H., Akhtar F., Czujko T., Feng P., Fabrication and Characterization of Highly Porous FeAl‐Based Intermetallics by Thermal Explosion Reaction, Adv. Eng. Mater., 21(4) (2019) 1801110.
  • [9] Yeh C.L., Su S.H., Chang H.Y., Effects of TiC addition on combustion synthesis of NiAl in SHS mode, J. Alloys Compd., 398(1-2) (2005) 85-93.
  • [10] Sarıyer G., Çamurlu, H.E., Effect of Diluent Amount on Properties of Porous NiAl, Gazi Univ. J. Sci. Part A : Eng. Innov., 9(4) (2022) 429-438.
  • [11] Terada Y., Ohkubo K., Mohri T., Suzuki T., Thermal conductivity of intermetallic compounds with metallic bonding, Mater. Trans., 43 (12) (2002) 3167-3176.
  • [12] López G.A., Sommadossi S., Gust W., Zieba P., Phase Characterization of Diffusion Soldered Ni/Al/Ni Interconnections, Interface Science 10(1) (2002) 13-19.
  • [13] Cullity B.D., Elements of X-ray Diffraction, Addison-Wesley Publishing, (1956).
There are 13 citations in total.

Details

Primary Language English
Subjects Material Production Technologies
Journal Section Natural Sciences
Authors

Gülizar Sarıyer 0000-0001-7754-4549

Hasan Erdem Çamurlu 0000-0003-3170-4492

Project Number FDK-2021-5653
Publication Date March 28, 2024
Submission Date April 10, 2023
Acceptance Date February 1, 2024
Published in Issue Year 2024

Cite

APA Sarıyer, G., & Çamurlu, H. E. (2024). Production and Characterization of Ni0.50 Al0.50 and Ni0.55 Al0.45 Powders by Volume Combustion Synthesis. Cumhuriyet Science Journal, 45(1), 94-99. https://doi.org/10.17776/csj.1280582