Öz
Within the scope of sustainable production, a natural liquid mixture that will act as cutting fluid is sprayed with a different system. The liquid consisting of water and soybean oil was pulverized by ultrasonic atomization method and used by spraying with 4 bar compressed air. In this study, it was aimed to investigate the effects of AISI 4140 steel on machinability in CNC lathe by using uncoated carbide insert (SECO WNMG080404-M1). Three cutting speeds (150, 200, 250 m / min), three feed rates (0.1, 0.15, 0.2 mm / rev) with four cutting fluids (1%, 5%, 10% soy oil-water mixture and commercial cutting fluid) and the comparison was made by making experiments under dry cutting conditions. In all experiments, the cutting depth was 1 mm and the cutting length was 100 mm. As a result of the experiments, cutting force, surface roughness and tool wear values were examined and contact angle measurements of cutting fluids were made. The best results in all parameters were achieved by spraying a 10% soybean oil-water mixture using an ultrasonic atomizer. The best results in all parameters were achieved by spraying a 10% soybean oil-water mixture using an ultrasonic atomizer. The worst values occurred in experiments conducted under dry cutting condition. In addition, SEM photographs were taken to observe the type of tool wear. The obtained values were analyzed with the ANOVA method and the results were evaluated with 3D surface graphics. After evaluating the analysis results, percentage impact rates, regression analysis equations and optimization values are proposed.
Anahtar Kelimeler
Sustainable production Vegetable cutting fluid Ultrasonic atomizer Tool wear Cutting force Surface roughness.
Destekleyen Kurum
Süleyman Demirel University Scientific Research Projects Coordination Unit for their support for the project numbered 4994-D1-17.
Proje Numarası
4994-D1-17
Teşekkür
I would like to thank Süleyman Demirel University Scientific Research Projects Coordination Unit for their support for the project numbered 4994-D1-17.
Kaynakça
- 1. Özyılmaz, A. . Piston Kanallarının İşlenmesinde Yüzey Kalitesinin İncelenmesi, Yüksek Lisans Tezi, Karabük Üniversitesi, Fen Bilimleri Enstitüsü, Karabük. 2011
- 2. Razak, N. H., Rahman, M. M., Noor, M.M. & Kadirgama K., A Revıew of Minimum Quantity Lubricant on Machining Performance. National Conference in Mechanical Engineering Research and Postgraduate Students, FKM Conference Hall, UMP, Kuantan, Pahang, Malaysia; Pages 72-85, 2010.
- 3. CHILDERS, Jean C. “The chemistry of metalworking fluids”. Manufacturing Engineering And Materials Processing, 1994.
- 4. Çaliskan, H., Kurbanoglu, C., Panjan, P., Cekad, M. & Kramar, D. “Wear behavior and cutting performance of nanostructured hard coatings on cemented carbide cutting tools in hard milling”, Tribology International, Vol. 62, Pages. 215-222, 2013.
- 5. Çakır, C. “Modern talaşlı imalatın esasları”, Uludağ Üniversitesi Güçlendirme Vakfı Yayınları, Bursa, Sayfa 1-140, 1999.
- 6. Kissler, H. , ‘KSS-bedingte Kosten in der spanenden metallbearbeitung als anreiz für die trockenbearbeitung’. 12th International Colloquium Tribology 2000-Plus, Conference Proceedings. 2, Pages 901-913, 2000. 7. Dhar, N. R., M. T. Ahmed, and S. Islam. "An experimental investigation on effect of minimum quantity lubrication in machining AISI 1040 steel." International Journal of Machine Tools and Manufacture Vol. 47, Issue 5, Pages 748-753, 2007.
- 8. Dolapçı, F., “Bitkisel kesme sıvılarının bileşim – özellik bağıntılarının modellenmesi”, Gebze Yüksek teknoloji Enstitüsü, Mühendislik ve Fen Bilimleri Enstitüsü, Yüksek Lisans Tezi, Gebze, 2010.
- 9. Ekinovic S., Prcanovi, H. & Begovic, E., “Investigation of influence of MQL machining parameters on cutting forces during MQL turning of carbon steel St52-3”, Procedia Engineering Vol. 132, Pages 608 – 614, 2015.
- 10. Ghuge N., “Response Surface Methodology And Artifıcial Neural Network To Evaluate Tool Wear In Minimum Quantity Lubricatıon-Turning For Different Cutting Fluids”, Wear, February 2019.
- 11. Jacob J., Mrinal B. & Peter C. R., “Emulsions containing vegetable oils for cutting fluid application. Colloids and Surfaces A: Physicochem. Eng.”, Aspects, Vol. 237, Pages 141–150, 2004.
- 12. Jayaram, S.R. & Shashidhara, Y.M., “Vegetable oils as apotential cutting fluid – An evolution Cooling techniques for improved productivity in turning”, International Journal of Machine Tools & Manufacture, Vol. 49, Pages 435-453, 2014.
- 13. Kaur S. & Rutash M., “Influence of vegetable based oil as cutting fluid on surface roughness and tool wear during turning operation of SAE 1018 Mild steel.” Wear, Pages 1723-1730, 2009
- 14 Çetin, M.H., Bitkisel Esaslı Kesme Sıvılarının Tornalamadaki Performansının Araştırılması. Gebze Yüksek Teknoloji Enstitüsü Mühendislik ve Fen Bilimleri Enstitüsü, Yüksek Lisans Tezi.Gebze, 2010.
- 15. Koçak, H., “GGG 90 küresel grafitli dökme demirin işlenebilirliğinin kesme kuvvetleri, yüzey pürüzlülüğü ve takım aşınması açısından değerlendirilmesi”, Yüksek Lisans Tezi, Gazi Üniversitesi Fen Bilimleri Enstitüsü, Ankara, 2011.
- 16. Kumar, A., Singh, G., & Gill, S. S.. "Impact of varying the nozzle stand-off distance on cutting temperature in turning of EN-31 steel with minimum quantity lubrication." Proc IJRET, Vol. 2, Issue 6, Pages 931-936, 2013.
- 17. Mia, M., Gupta, M. K., Singh, G., Królczyk, G., & Pimenov, D. Y. "An approach to cleaner production for machining hardened steel using different cooling-lubrication conditions." Journal of Cleaner Production Vol. 187, Pages 1069-1081, 2018.
- 18. Boubekri, N. and Shaikh, V., “Machining using minimum quantity lubrication: a technology for sustainability”, International Journal of Applied Science and Technology, Vol.2, Issıue 1, Pages 111-115, 2012.
- 19.Stephenson, D.A. & Agapiou, J.S., Metal Cutting Theory and Practice. (2nd ed.), , Taylor & Francis, New York, Pages 767-783, 2006.
- 20. Chandra, N, Shiv G. Kapoor, Richard E. Devor, Anil K. Srivastava & John I., “Design and evaluation of an atomization-based cutting fluid spray system in turning of titanium alloy”, Journal of Manufacturing Processes, USA, Pages 452-459, 2012.
- 21. Saini, A., Dhiman, S., Sharma, R. & Setia, S., Experimental estimation and optimization of process parameters under minimum quantity lubrication and dry turning of AISI-4340 with different carbide inserts. Journal of Mechanical Science and Technology, Vol. 28, Issue 6, Pages 2307-231, 2014.
- 22. Sarıkaya, M. & Güllü, A., Taguchi design and response surface methodology based analysis of machining parameters in CNC turning under MQL, Journal of Cleaner Production, Vol. 65, Pages 604-616, 2014.
- 23. Senevirathne S. & Punchihewa, H. K. G., Effect of Minimum Quantity Lubrication Aerosol Temperature on Tool Life in Machining AISI P20 and D2 Steels Using Coated Tungsten Carbide Tool Inserts. In 2nd International Moratuwa Engineering Research Conference, MERCon, Pages 186-191, 2016.
- 24. Shokoohi Y., Ehsan K. & B.H. Rassolian, S., Machining and ecological effects of a new developed cutting fluid in combination with different cooling techniques on turning operation. Journal of Cleaner Production, Vol. 94, Pages 330-339, 2015.
Öz
Destekleyen Kurum
Süleyman Demirel University Scientific Research Projects Coordination Unit for their support for the project numbered 4994-D1-17
Proje Numarası
4994-D1-17
Teşekkür
I would like to thank Süleyman Demirel University Scientific Research Projects Coordination Unit for their support for the project numbered 4994-D1-17
Kaynakça
- 1. Özyılmaz, A. . Piston Kanallarının İşlenmesinde Yüzey Kalitesinin İncelenmesi, Yüksek Lisans Tezi, Karabük Üniversitesi, Fen Bilimleri Enstitüsü, Karabük. 2011
- 2. Razak, N. H., Rahman, M. M., Noor, M.M. & Kadirgama K., A Revıew of Minimum Quantity Lubricant on Machining Performance. National Conference in Mechanical Engineering Research and Postgraduate Students, FKM Conference Hall, UMP, Kuantan, Pahang, Malaysia; Pages 72-85, 2010.
- 3. CHILDERS, Jean C. “The chemistry of metalworking fluids”. Manufacturing Engineering And Materials Processing, 1994.
- 4. Çaliskan, H., Kurbanoglu, C., Panjan, P., Cekad, M. & Kramar, D. “Wear behavior and cutting performance of nanostructured hard coatings on cemented carbide cutting tools in hard milling”, Tribology International, Vol. 62, Pages. 215-222, 2013.
- 5. Çakır, C. “Modern talaşlı imalatın esasları”, Uludağ Üniversitesi Güçlendirme Vakfı Yayınları, Bursa, Sayfa 1-140, 1999.
- 6. Kissler, H. , ‘KSS-bedingte Kosten in der spanenden metallbearbeitung als anreiz für die trockenbearbeitung’. 12th International Colloquium Tribology 2000-Plus, Conference Proceedings. 2, Pages 901-913, 2000. 7. Dhar, N. R., M. T. Ahmed, and S. Islam. "An experimental investigation on effect of minimum quantity lubrication in machining AISI 1040 steel." International Journal of Machine Tools and Manufacture Vol. 47, Issue 5, Pages 748-753, 2007.
- 8. Dolapçı, F., “Bitkisel kesme sıvılarının bileşim – özellik bağıntılarının modellenmesi”, Gebze Yüksek teknoloji Enstitüsü, Mühendislik ve Fen Bilimleri Enstitüsü, Yüksek Lisans Tezi, Gebze, 2010.
- 9. Ekinovic S., Prcanovi, H. & Begovic, E., “Investigation of influence of MQL machining parameters on cutting forces during MQL turning of carbon steel St52-3”, Procedia Engineering Vol. 132, Pages 608 – 614, 2015.
- 10. Ghuge N., “Response Surface Methodology And Artifıcial Neural Network To Evaluate Tool Wear In Minimum Quantity Lubricatıon-Turning For Different Cutting Fluids”, Wear, February 2019.
- 11. Jacob J., Mrinal B. & Peter C. R., “Emulsions containing vegetable oils for cutting fluid application. Colloids and Surfaces A: Physicochem. Eng.”, Aspects, Vol. 237, Pages 141–150, 2004.
- 12. Jayaram, S.R. & Shashidhara, Y.M., “Vegetable oils as apotential cutting fluid – An evolution Cooling techniques for improved productivity in turning”, International Journal of Machine Tools & Manufacture, Vol. 49, Pages 435-453, 2014.
- 13. Kaur S. & Rutash M., “Influence of vegetable based oil as cutting fluid on surface roughness and tool wear during turning operation of SAE 1018 Mild steel.” Wear, Pages 1723-1730, 2009
- 14 Çetin, M.H., Bitkisel Esaslı Kesme Sıvılarının Tornalamadaki Performansının Araştırılması. Gebze Yüksek Teknoloji Enstitüsü Mühendislik ve Fen Bilimleri Enstitüsü, Yüksek Lisans Tezi.Gebze, 2010.
- 15. Koçak, H., “GGG 90 küresel grafitli dökme demirin işlenebilirliğinin kesme kuvvetleri, yüzey pürüzlülüğü ve takım aşınması açısından değerlendirilmesi”, Yüksek Lisans Tezi, Gazi Üniversitesi Fen Bilimleri Enstitüsü, Ankara, 2011.
- 16. Kumar, A., Singh, G., & Gill, S. S.. "Impact of varying the nozzle stand-off distance on cutting temperature in turning of EN-31 steel with minimum quantity lubrication." Proc IJRET, Vol. 2, Issue 6, Pages 931-936, 2013.
- 17. Mia, M., Gupta, M. K., Singh, G., Królczyk, G., & Pimenov, D. Y. "An approach to cleaner production for machining hardened steel using different cooling-lubrication conditions." Journal of Cleaner Production Vol. 187, Pages 1069-1081, 2018.
- 18. Boubekri, N. and Shaikh, V., “Machining using minimum quantity lubrication: a technology for sustainability”, International Journal of Applied Science and Technology, Vol.2, Issıue 1, Pages 111-115, 2012.
- 19.Stephenson, D.A. & Agapiou, J.S., Metal Cutting Theory and Practice. (2nd ed.), , Taylor & Francis, New York, Pages 767-783, 2006.
- 20. Chandra, N, Shiv G. Kapoor, Richard E. Devor, Anil K. Srivastava & John I., “Design and evaluation of an atomization-based cutting fluid spray system in turning of titanium alloy”, Journal of Manufacturing Processes, USA, Pages 452-459, 2012.
- 21. Saini, A., Dhiman, S., Sharma, R. & Setia, S., Experimental estimation and optimization of process parameters under minimum quantity lubrication and dry turning of AISI-4340 with different carbide inserts. Journal of Mechanical Science and Technology, Vol. 28, Issue 6, Pages 2307-231, 2014.
- 22. Sarıkaya, M. & Güllü, A., Taguchi design and response surface methodology based analysis of machining parameters in CNC turning under MQL, Journal of Cleaner Production, Vol. 65, Pages 604-616, 2014.
- 23. Senevirathne S. & Punchihewa, H. K. G., Effect of Minimum Quantity Lubrication Aerosol Temperature on Tool Life in Machining AISI P20 and D2 Steels Using Coated Tungsten Carbide Tool Inserts. In 2nd International Moratuwa Engineering Research Conference, MERCon, Pages 186-191, 2016.
- 24. Shokoohi Y., Ehsan K. & B.H. Rassolian, S., Machining and ecological effects of a new developed cutting fluid in combination with different cooling techniques on turning operation. Journal of Cleaner Production, Vol. 94, Pages 330-339, 2015.
Ayrıntılar
| Birincil Dil | İngilizce |
|---|---|
| Konular | Makine Mühendisliğinde Optimizasyon Teknikleri |
| Bölüm | Araştırma Makalesi |
| Yazarlar | |
| Proje Numarası | 4994-D1-17 |
| Erken Görünüm Tarihi | 25 Aralık 2023 |
| Yayımlanma Tarihi | 31 Aralık 2023 |
| Gönderilme Tarihi | 13 Ekim 2023 |
| Kabul Tarihi | 14 Aralık 2023 |
| Yayımlandığı Sayı | Yıl 2023 Cilt: 7 Sayı: 3 |
Kaynak Göster
Uluslararası 3B Yazıcı Teknolojileri ve Dijital Endüstri Dergisi Creative Commons Atıf-GayriTicari 4.0 Uluslararası Lisansı ile lisanslanmıştır.