Metalografik Mikroyapı İncelemelerinde Kullanılmak Üzere Çok İstasyonlu Numune Zımparalama ve Parlatma Makinesinin Tasarımı ve İmalatı
Abstract
Teknolojinin sürekli değişip gelişmesiyle birlikte, birçok alanda yeni makine ve cihazlar insanlığın kullanımına sunulmaktadır. Bu çalışmada, metalografik incelemeler yapmak için, numune hazırlama aşamalarından biri olan ve tam otomatik olarak çalışacak bir numune zımparalama ve parlatma makinesinin tasarımı ve imalatı yapılmıştır. Bu amaçla, daha önceden imal edilmiş numune zımparalama ve parlatma makineleri incelenerek, bu makinelerde görülen eksiklik ve aksaklıklar dikkate alınarak, yeni bir tasarım gerçekleştirilmiştir. Yapılan tasarımda, makinenin otomatik olarak beş farklı istasyonda numuneyi zımpara üzerinde tutan basınç değeri ve zımparalama süresi ayarlanabilmektedir. Beş farklı istasyonda ve her istasyonda arzu edilen tane büyüklüğünde farklı zımparalar yerleştirilmek suretiyle istenilen kalitede numune yüzeyi elde edilecektir.
References
- Akinlabi, O., Abel, B., Emmanuel, O.O., 2013. Development of a laboratory metallographic grinding/polishing machine. Advances in Research, 17(6): 1-13.
- Barbuto, A.T., 1993. Automated polishing procedure for the metallographic preparation of high-temperature superconducting ceramics, Materials Characterization, 30(1): 71-74.
- Bülbül,B., 2011. Metalografik Numune Zımparalama & Parlatma İşlemi, Metal Dünyası Dergisi, 216: 2-3.
- Erinle, T.J., Awopetu, O.O., Ukoba, O.K., 2011. Development of metallographic specimen polishing machine. The Pacific Journal of Science and Technology, 12:2.
- Furukawa , T., Rye , D.C., Dissanayake , M.W.M.G. , Barratt , A.J., 1996. Automated polishing of an unknown three-dimensional surface . Robotics & Computer-Integrated Manufacturing. 12 ( 3 ): 261 – 270.
- Geels,K., 2007. Metallographic and Materialographic Specimen Preparation, Light Microscopy, Image Analysis and Hardness Testing. ASTM International, USA.
- Kandpal, B.C., Verma, R.K., Malhotra, D., Kumar, A., Kumar, A., Taneja, M., 2012. Fabrication of wet grinding machine and measure the metal removal rate using different grades emery paper. International Journal of Emerging Technology and Advanced Engineering, 2(3): 21-27.
- Samuels, L.E.,2003. Metallographic Polishing by Mechanical Methods. ASM International, USA.
- URL-1, 2014. http://www.als.com.tr/elmas-urunleri. Zımparalama ve Parlatma Cihazları. 5 Kasım 2014.
- Wang, G., Wang, Y.Q. ,2009. Research on polishing process of a special polishing machine tool. Machining Science and Technology-An International Journal, 13(1): 106-121.
Design and Manufacture of a Multi-Station Sanding and Polishing Machine for Metallographic Microstructure Studies
Abstract
Together with the constant change and development of technology, new machines and devices are offered to humanity in many areas. In this study, a sample grinding and polishing machine, which is one of the sample preparation stages and which will operate fully automatically, has been designed and manufactured for metallographic examinations. For this purpose, previously manufactured sample sanding and polishing machines were examined and a new design was made by taking into account the deficiencies and malfunctions seen in these machines. In the design, the pressure value and the sanding time can be adjusted, which keeps the sample on the sandpaper in five different stations automatically. By placing different abrasives in the desired grain size at five different stations and at each station, the desired quality sample surface can be obtained.
References
- Akinlabi, O., Abel, B., Emmanuel, O.O., 2013. Development of a laboratory metallographic grinding/polishing machine. Advances in Research, 17(6): 1-13.
- Barbuto, A.T., 1993. Automated polishing procedure for the metallographic preparation of high-temperature superconducting ceramics, Materials Characterization, 30(1): 71-74.
- Bülbül,B., 2011. Metalografik Numune Zımparalama & Parlatma İşlemi, Metal Dünyası Dergisi, 216: 2-3.
- Erinle, T.J., Awopetu, O.O., Ukoba, O.K., 2011. Development of metallographic specimen polishing machine. The Pacific Journal of Science and Technology, 12:2.
- Furukawa , T., Rye , D.C., Dissanayake , M.W.M.G. , Barratt , A.J., 1996. Automated polishing of an unknown three-dimensional surface . Robotics & Computer-Integrated Manufacturing. 12 ( 3 ): 261 – 270.
- Geels,K., 2007. Metallographic and Materialographic Specimen Preparation, Light Microscopy, Image Analysis and Hardness Testing. ASTM International, USA.
- Kandpal, B.C., Verma, R.K., Malhotra, D., Kumar, A., Kumar, A., Taneja, M., 2012. Fabrication of wet grinding machine and measure the metal removal rate using different grades emery paper. International Journal of Emerging Technology and Advanced Engineering, 2(3): 21-27.
- Samuels, L.E.,2003. Metallographic Polishing by Mechanical Methods. ASM International, USA.
- URL-1, 2014. http://www.als.com.tr/elmas-urunleri. Zımparalama ve Parlatma Cihazları. 5 Kasım 2014.
- Wang, G., Wang, Y.Q. ,2009. Research on polishing process of a special polishing machine tool. Machining Science and Technology-An International Journal, 13(1): 106-121.
Details
| Primary Language | Turkish |
|---|---|
| Subjects | Engineering |
| Journal Section | Articles |
| Authors | |
| Publication Date | December 31, 2020 |
| Submission Date | October 19, 2020 |
| Acceptance Date | December 29, 2020 |
| Published in Issue | Year 2020 Volume: 6 Issue: 2 |
