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Numerical Investigation of Hot Ultrasonic Assisted Turning of Titanium Alloy

Year 2019, Volume: 3 Issue: 2, 147 - 151, 10.10.2019

Abstract

Titanium
alloys exhibit superior properties such as high strength-to-weight ratio and
corrosion resistance but these alloys possess poor machinability. To overcome
this disadvantage, new machining methods (Ultrasonic Assisted Machining, Hot
Machining etc.) are developed. Hot Ultrasonic Assisted Turning (HUAT) is a new
machining method which changes the cutting system between tool and workpiece
therefore reduced cutting forces and better surface finish for workpiece are
obtained. In this study, 2D finite element (FE) analysis was carried out to
investigate the effects of HUAT for titanium alloys. It was confirmed that HUAT
technique reduces cutting forces and effective stress significantly but cutting
temperature increases compared to conventional turning.

References

  • C. R. Dandekar, Y. C. Shin, J. Barnes, “Machinability improvement of titanium alloy (Ti–6Al–4V) via LAM and hybrid machining”, International Journal of Machine Tools and Manufacture 50/2,174-182, 2010
  • L.Özler, A. İnan, C. Özel, “Theoretical And Experimental Determination Of Tool Life In Hot Machining Of Austenitic Manganese Steel”, International Journal Of Machine Tools And Manufacture 41/2,163-172, 2001
  • P.A Rebro, Y.C. Shin, F.P. Incropera, “Desing Of Operating Conditions For Crackfree Laser- Assisted Machinig Of Mullite”, International Journal Of Machine Tools And Manufacture 44/7-8, 677-694, 2004
  • M.C. Anderson, Y. C. Shin, “Laser-Assisted Machining Of An Austenitic Stainless Steel: P550”, J. Engineering Manufacture 220/12, 2055-2067, 2006
  • T. Özel, F. Pfefferkorn, “Pulsed Laser Assisted Micromilling For Die/Mold Manufacturing”, ASME 2007 International Manufacturing Science and Engineering Conference, 337-342, 2007
  • F.E. Pfefferkorn, S. Lei, Y. Jeon, G. Haddad, “A Metric For Defining The Energy Efficiency Of Thermally Assisted Machining”, International Journal Of Machine Tools & Manufacture 49/5, 357–365, 2009
  • V.I Babitsky, A.V Mitrofanov, V.V Silberschmidt, “Ultrasonically assisted turning of aviation materials: simulations and experimental study”, Ultrasonics 42/1-9, 81-86, 2004
  • A. Maurotto, R. Muhammad, A. Roy, V. V. Silberschmidt, “Enhanced ultrasonically assisted turning of a β-titanium alloy”, Ultrasonics 53/7, 1242-1250, 2013
  • M.J. Nategh, H. Razavi, A. Abdullah, “Analytical modeling and experimental investigation of ultrasonic-vibration assisted oblique turning, part I: Kinematics analysis”, International Journal of Mechanical Sciences, 63/1, 1-11, 2012
  • R. Muhammad, A.Maurotto, M.Demiral, A.Roy, V. V. Silberschmidt, “Thermally enhanced ultrasonically assisted machining of Ti alloy”, CIRP Journal of Manufacturing Science and Technology 7/2, 159-167, 2014
  • F. H. Cakir, S. Gurgen, M. A. Sofuoglu, O. N. Celik, and M. C. Kushan, “Finite Element Modeling of Ultrasonic Assisted Turning of Ti6Al4V Alloy”, Procedia - Soc. Behav. Sci.195, 2839–2848, 2015
  • W.S. Lee and C.F. Lin, “High-temperature deformation behaviour of Ti6Al4V alloy evaluated by high strain-rate compression tests,” J. Mater. Process. Technol. 75/1–3, 127–136, 1998
Year 2019, Volume: 3 Issue: 2, 147 - 151, 10.10.2019

Abstract

References

  • C. R. Dandekar, Y. C. Shin, J. Barnes, “Machinability improvement of titanium alloy (Ti–6Al–4V) via LAM and hybrid machining”, International Journal of Machine Tools and Manufacture 50/2,174-182, 2010
  • L.Özler, A. İnan, C. Özel, “Theoretical And Experimental Determination Of Tool Life In Hot Machining Of Austenitic Manganese Steel”, International Journal Of Machine Tools And Manufacture 41/2,163-172, 2001
  • P.A Rebro, Y.C. Shin, F.P. Incropera, “Desing Of Operating Conditions For Crackfree Laser- Assisted Machinig Of Mullite”, International Journal Of Machine Tools And Manufacture 44/7-8, 677-694, 2004
  • M.C. Anderson, Y. C. Shin, “Laser-Assisted Machining Of An Austenitic Stainless Steel: P550”, J. Engineering Manufacture 220/12, 2055-2067, 2006
  • T. Özel, F. Pfefferkorn, “Pulsed Laser Assisted Micromilling For Die/Mold Manufacturing”, ASME 2007 International Manufacturing Science and Engineering Conference, 337-342, 2007
  • F.E. Pfefferkorn, S. Lei, Y. Jeon, G. Haddad, “A Metric For Defining The Energy Efficiency Of Thermally Assisted Machining”, International Journal Of Machine Tools & Manufacture 49/5, 357–365, 2009
  • V.I Babitsky, A.V Mitrofanov, V.V Silberschmidt, “Ultrasonically assisted turning of aviation materials: simulations and experimental study”, Ultrasonics 42/1-9, 81-86, 2004
  • A. Maurotto, R. Muhammad, A. Roy, V. V. Silberschmidt, “Enhanced ultrasonically assisted turning of a β-titanium alloy”, Ultrasonics 53/7, 1242-1250, 2013
  • M.J. Nategh, H. Razavi, A. Abdullah, “Analytical modeling and experimental investigation of ultrasonic-vibration assisted oblique turning, part I: Kinematics analysis”, International Journal of Mechanical Sciences, 63/1, 1-11, 2012
  • R. Muhammad, A.Maurotto, M.Demiral, A.Roy, V. V. Silberschmidt, “Thermally enhanced ultrasonically assisted machining of Ti alloy”, CIRP Journal of Manufacturing Science and Technology 7/2, 159-167, 2014
  • F. H. Cakir, S. Gurgen, M. A. Sofuoglu, O. N. Celik, and M. C. Kushan, “Finite Element Modeling of Ultrasonic Assisted Turning of Ti6Al4V Alloy”, Procedia - Soc. Behav. Sci.195, 2839–2848, 2015
  • W.S. Lee and C.F. Lin, “High-temperature deformation behaviour of Ti6Al4V alloy evaluated by high strain-rate compression tests,” J. Mater. Process. Technol. 75/1–3, 127–136, 1998
There are 12 citations in total.

Details

Subjects Engineering
Journal Section Makaleler
Authors

Mehmet Alper Sofuoğlu

Publication Date October 10, 2019
Published in Issue Year 2019 Volume: 3 Issue: 2

Cite

APA Sofuoğlu, M. A. (2019). Numerical Investigation of Hot Ultrasonic Assisted Turning of Titanium Alloy. European Journal of Engineering and Natural Sciences, 3(2), 147-151.
AMA Sofuoğlu MA. Numerical Investigation of Hot Ultrasonic Assisted Turning of Titanium Alloy. European Journal of Engineering and Natural Sciences. October 2019;3(2):147-151.
Chicago Sofuoğlu, Mehmet Alper. “Numerical Investigation of Hot Ultrasonic Assisted Turning of Titanium Alloy”. European Journal of Engineering and Natural Sciences 3, no. 2 (October 2019): 147-51.
EndNote Sofuoğlu MA (October 1, 2019) Numerical Investigation of Hot Ultrasonic Assisted Turning of Titanium Alloy. European Journal of Engineering and Natural Sciences 3 2 147–151.
IEEE M. A. Sofuoğlu, “Numerical Investigation of Hot Ultrasonic Assisted Turning of Titanium Alloy”, European Journal of Engineering and Natural Sciences, vol. 3, no. 2, pp. 147–151, 2019.
ISNAD Sofuoğlu, Mehmet Alper. “Numerical Investigation of Hot Ultrasonic Assisted Turning of Titanium Alloy”. European Journal of Engineering and Natural Sciences 3/2 (October 2019), 147-151.
JAMA Sofuoğlu MA. Numerical Investigation of Hot Ultrasonic Assisted Turning of Titanium Alloy. European Journal of Engineering and Natural Sciences. 2019;3:147–151.
MLA Sofuoğlu, Mehmet Alper. “Numerical Investigation of Hot Ultrasonic Assisted Turning of Titanium Alloy”. European Journal of Engineering and Natural Sciences, vol. 3, no. 2, 2019, pp. 147-51.
Vancouver Sofuoğlu MA. Numerical Investigation of Hot Ultrasonic Assisted Turning of Titanium Alloy. European Journal of Engineering and Natural Sciences. 2019;3(2):147-51.